Features and functionality
Hardware Device
- 24Vdc power supply
- Mobile, Ethernet and Wi-Fi data interfaces
- Operating temperature from -10°C to 80°C
- IP54 enclosure and connections
- Mounting on the fixed part of the mold with possibility of connection on the movable part
- Built-in I/O: No. 4 Digital Inputs, No. 4 or 8 Thermocouples, No. 4 Digital Outputs
Cloud Service
- SaaS cloud licensing (Software as a Service)
- Assignment of access permissions to the mold and related information
- Availability of real-time mold information depending on access privileges
- Backup and retention of time data sets and machine events
- Geolocalization of molds
- API (Application Programming Interface) availability for integration of MoPLAST with ERP, SCADA, MES, CMMS and management systems
Molding cycle
- Cycle time monitoring
- Cycles number counter
- Trend display of the number of cycles on an hourly, daily, weekly, monthly and annual basis
- Complete management of the mold data
- Shared archive of technical documents (CAD, data sheets, electrical and hydraulic diagrams, cycle count start, test reports, theoretical molding data reports, spare parts list)
- Molding sequence recording
- Provision for remote adjustment of machine molding parameters
Efficiency andmaintenance indicators
- Mold efficiency measurement
- Measurement of service life and maintenance history
- Maintenance history log to reduce unplanned mold downtime
- Mold status detection: active, pause, sleep, maintenance
- Temperature alarm calculation with possibility to stop the production
- Temperature probe bypass in case of sensor failure
Statistics
- Productivity statistics (cycle time, number of cycles)
- Efficiency statistics: percentage of mold working time versus pause time
- Maintenance statistics: graphical representation of the number of maintenance interventions performed on time, early or late
- Alarm statistics: log and analysis of alarms that occurred in a given time interval
Report
- Automatic data reporting
- Manual data export
- Periodic report emailing containing productivity, efficiency and maintenance statistics calculated on a preset time base.
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